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Manufacturing Facilities

1. Ultra Precision 5-Axes CNC Micro Machining Centre – KERN Evo

Machine Features:

  • The machine is built with Polymer Concrete bed for high rigidity and damping.
  • The spindle rpm is 50,000 with inbuilt cooling system to avoid thermal expansion.
  • The positional accuracy of the machine ± 0.001 mm.
  • Infrared touch probe facility for tool and work piece setting.
  • Minimum size of the drill and milling cutter that can be used are 30 µm and 50 µm respectively.

Micro Machining Centre – KERN Evo

 

 

 

Application Examples:

Application Areas:

  • Micro surgical tools
  • Optical fiber connections
  • Watch parts
  • Micro parts for Bio medical applications

  Bio-medical & Aerospace Components

 

 

2. Micro Wire Electro Discharge Machine – AGIE Excellence 2F

Machine Features:-

  • Submerged machining.
  • Temperature controlled dielectric
  • Dual measuring system for X and Y axes
  • Minimum wire diameter: 30 µm.
  • Maximum taper angle: 30º/ 100 mm.
  • Auto process parameter selection facility.
  • Profile accuracy on machined component: ± 4 µm.
  • Taper accuracy on the machined component: ± 5 Arc min.
  • Surface finish on machined component: < Ra 0.4 µm

Micro Wire EDM – AGIE Excellence 2F

 

 

Application Examples:

Application Areas:

  • Dies & Punches for Electronic & Horological Applications
  • Micro surgical tools & Bio medical devices
  • Thin walled structural parts fro Aerospace application
  • Precision form gauges

Aerospace & MEMS Components

 

 

3. Excimer Laser Micromachining System

 

Machine Features:

  • Wavelength: 193 nm and 248 nm
  • Repetition rate: 1 Hz to 100 Hz
  • Accuracy of positioning: 2.5 µm
  • Repeatability: ± 0.25 µm
  • Minimum Feature Size: ≤1.5 µm

 

Application Areas:

  • Capability to machine various types of polymers like  Polyimide, Poly carbonate,
  • SU-8, Liquid Crystal Polymer (LCP), Polyester, HDDA, PVC, PET, PMMA etc
  • Micro lenses
  • MEMS
  • Bio-absorbable medical stents
  • Micro fluidic channels etc

Excimer Laser Micromachining

             System

 

4. Hard Turn-Mill Centre – HARDINGE 8/51SP

Hard Turn-Mill Centre can do machining of materials of hardness > 45HRC with an accuracy & surface roughness comparable to grinding.

 

Machine Features:

  • Polymer composite machine base
  • Hydrostatic linear ball guide system
  • High dynamic stiffness
  • Higher material removal rate compared to grinding
  • Positioned accuracy: 5µm
  • Repeatability: 2µm

Hard Turn-Mill Centre – HARDINGE 8/51SP

 

 

    Application Areas:
  • Bearing industries
  • Die and Mould industries
  • General Engineering industries

 

 

Cylindrical Grinding Machine

 

CNC Milling Machine

Precision CNC Lathe

 

Precision Surface Grinding Machine

 



by Dr. Radut.